Woodstock W1679 Instruction Manual

INSTRUCTION MANUALMODEL W168915" Wide Belt SanderPhone: 1-360-734-3482 • On-Line Technical Support: [email protected] © Au

SAFETY-8-Electrical Requirements220V OperationWe do not recommend using an extension cordfor 220V equipment. Instead, arrange the place-ment of your m

ASSEMBLY-9-The following is a description of the componentsshipped with the SHOP FOX®W1689. Lay thecomponents out in a similar fashion to those inFigu

ASSEMBLY-10-Shop Preparation• Floor Load: Your sander represents a largeweight load in a small footprint. Most com-mercial floors are suitable for the

ASSEMBLY-11-BeginningAlthough the main components of the SHOPFOX®W1689 are assembled at the factory, someassembly is required. The following series of

ASSEMBLY-12-Figure 9.Installing platen.Figure 10. Platen adjustment knob.Installing PlatenInstall the platen into the sander as follows:1. Facing the

ASSEMBLY-13-Attaching Air HoseThe regulator on the front of the sander has anozzle for attaching the air hose. Connect yourair hose and clamp it in pl

ASSEMBLY-14-Figure 13. Belt tension switch.Tensioning BeltThe switch shown in Figure 13 controls thesanding belt tension. When the air pressure isconn

ASSEMBLY-15-Dust CollectionThe Model W1689 features a 5" dust port that islocated on top of the machine. Before perform-ing any sanding operation

ADJUSTMENTS-16-ADJUSTMENTSMake sure that yourmachine is unpluggedduring any adjustmentprocedures unlessinstructed to do differ-ent! If this warning is

ADJUSTMENTS-17-Oscillation ReturnThe oscillation return is responsible for keepingthe belt in motion during oscillation. Figure 16shows the valve that

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities con-tains chemicals known to the State of Ca

ADJUSTMENTS-18-Figure 18. Limit switch adjustment bolt.4. Keep the airflow blocked and loosen thejam nut under the valve knob. Turn theknob clockwise

ADJUSTMENTS-19-Figure 19. Platen depth knob.Figure 20. Boards placed under pressure rollersas a gauge.Platen DepthOccasionally you will need to “reset

ADJUSTMENTS-20-Figure 21. Pressure roller adjustment bolts.4. Raise the pressure rollers above the sandingbelt rollers with the adjustment bolts shown

ADJUSTMENTS-21-Figure 22. Pressure roller adjustment spring.Figure 23. Motor mount adjustment nuts.Pressure RollerTensionPressure roller tension is th

ADJUSTMENTS-22-Feed Belt TensionThe feed belt tension has been set at the facto-ry and should not need to be adjusted when themachine is new; however,

OPERATIONS-23-OPERATIONSTest RunOnce assembly is complete, the machine isready for a test run. The purpose of a test run isto identify any unusual noi

OPERATIONS-24-Conveyor TableHeight AdjustmentsThe conveyor table height adjusts by turning thehandwheel shown in Figure 26. Also shown is the table he

OPERATIONS-25-Using Load MeterThe load meter shown in Figure 29 is an impor-tant gauge for determining how deep of a cutthe sander can take while you

OPERATIONS-26-Adjusting PlatenThe adjustable platen allows you to achieve dif-ferent results from your sander, depending onhow it is positioned. To mo

MAINTENANCE-27-MAINTENANCELubricationSince all bearings are shielded and permanentlylubricated, simply leave them alone until theyneed to be replaced.

Table Of ContentsPAGE1. INTRODUCTION...2About Your New Sand

MAINTENANCE-28-The filters on the two regulators need to beemptied and cleaned whenever they get morethan half full. The inside filter shown in Figure

MAINTENANCE-29-Figure 39. Pull casting off of roller ends.Figure 40. Remove large roller nut.Figure 41. Remove front sanding roller.Changing V-BeltsCh

MAINTENANCE-30-Figure 42. Brake assembly.Figure 43. Brake caliper removed for access tobrake pads.Servicing BrakeAny type of foreign material on the b

MAINTENANCE-31-TroubleshootingSYMPTOMMotor will not start.Motor will not start; fuses orcircuit breakers blow.Motor overheats.Motor stalls (resulting

MAINTENANCE-32-TroubleshootingSYMPTOMLines across width of work-piece.Glossy spots or streaks onworkpiece.Sanding belt clogs quickly.Sanding belt does

220 Volt Single Phase12 13 3 3 5 5 U2V2W2EMERGENCY STOPLIMIT SWITCHMAIN MOTORFEED BELT MOTOR3421632541654321U1V1W134213421BELTLIMITSWITCH

220 Volt Single Phase2 3 5 6 8 9 10 11 14 15RESETRESET14 132221SANDINGBELTSTART13 1421 22X1X2STARTFEEDBELT13 1421 22X1X2SANDINGBELTSTOP14 132221STOPFE

1L13L25L32T14T26T313NC14NCCN-11CN- 251L13L25L32T14T26T313NC14NCCN-111L13L25L32T14T26T32 3 5 6 8 9 10 11 14 1512 13 3 3 5 5 U2V2W2R S TU1V1W1TO MAIN MO

PARTS-36-The following pages contain parts diagrams/listsand a warranty card for your SHOP FOX®ModelW1689.If you need parts or help in assembling your

PARTS-37-958763421101 XPWR1214 COMBO WRENCH 12/14MM2 X1689002 BOX WRENCH 30/37MM3 X1689003 PHILLIPS SCREWDRIVER4 X1689004 TOOL BOX5 X1689005 ACCESS DO

INTRODUCTION-2-INTRODUCTIONAbout Your New SanderYour new SHOP FOX®Sander has been specially designed to provide many years of trouble-free service.Clo

PARTS-38-115162101112110134159133104141135111131103105136106137132107138108125102130156140129109139145113144142146152114143155116147117120121119421501

PARTS-39-REF PART # DESCRIPTION REF PART # DESCRIPTION101 X1689101 QUILL BASE102 XPLW06M LOCK WASHER 10MM103 X1689103 WORM GEAR SHAFT104 XP6203ZZ BEAR

PARTS-40-216237236212203231207228229202227209201205225204213221245238249214239243215240233210211232226208206230234235224242217246222223247241250248218

PARTS-41-350309348381344343303311302305346354314310355349351308315316342301306341356347307345313361360304320359319318352353312317358357329369328337378

PARTS-42-REF PART # DESCRIPTIONREF PART # DESCRIPTION301 XPLW06M LOCK WASHER 10MM302 X1689302 SWITCH PLATE303 XPLW06M LOCK WASHER 10MM304 X1689304 COV

PARTS-43-402447448423405426411406431445402432430442427428421420444443425429440419439441418433412417437416413446415434438436435414422401424449450403408

PARTS-44-REF PART # DESCRIPTIONREF PART # DESCRIPTION501 XPS12M PHLP HD SCR M3-.5 X 6502 X1689502 SILENCER 1⁄8"503 X1689503 PLASTIC CONNECT C6-1⁄

PARTS-45-REF PART # DESCRIPTIONREF PART # DESCRIPTION601 X1689602 LOCK602 X1689602 TERMINAL BOARD603 X1689603 GROUND WIRE PANEL604 X1689604 MAGNETIC C

PARTS-46-701716717702718719720704709722707723703706705721714711713710725726715731729712730727724708728REF PART # DESCRIPTIONREF PART # DESCRIPTION701

-47-CUT ALONG DOTTED LINE___Air Compressor ___Panel Saw___Band Saw ___Planer___Drill Press ___Power Feeder___Drum Sander ___Radial Arm Saw___Dust Coll

INTRODUCTION-3-INTRODUCTIONWarranty And ReturnsWoodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from workman-ship a

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEWOODSTOCK INTERNATIONAL, INC.P.O. BOX 2309BELLINGHAM, WA 98227-2309

SAFETY-4-READ MANUAL BEFORE OPERATING MACHINE.FAILURE TO FOLLOW INSTRUCTIONS BELOW WILLRESULT IN PERSONAL INJURY.SAFETY FIRST!Standard Safety Instruct

SAFETY-5-12. Do not force the machine. The machine will do a safer and better job if IT does the work.13. Use the correct tool. Do not force the tool

SAFETY-6-Additional Safety Instructions For SandersNo list of safety guidelines can be complete.Every shop environment is different. Alwaysconsider sa

SAFETY-7-Avoiding Potential InjuriesFigure 1. Correct operation.Figure 2. DO NOT operate without safety glasses/dust mask!Figure 3. DO NOT stand behin