Woodstock SHOP FOX W1757 Owner's Manual

OWNER'S MANUALMODEL W1756/W1757 43" WIDE-BELT SANDERPhone: (360) 734-3482 • Online Technical Support: [email protected] © AU

-8-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

-9-W1756/W1757 43" Wide-Belt SanderINTRODUCTIONControls and FeaturesA. Amperage Load ChartB. Digital Table Height Key PadC. Control PanelD. 4

-10-W1756/W1757 43" Wide-Belt SanderSAFETYFigure 2. Control panel.A. Belt Tension KnobB. Tracking Adjustment KnobC. Lock Post Release LeverD.

-11-W1756/W1757 43" Wide-Belt SanderSAFETYSAFETYREAD MANUAL BEFORE OPERATING MACHINE.FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL

-12-W1756/W1757 43" Wide-Belt SanderSAFETY10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complet

-13-W1756/W1757 43" Wide-Belt SanderSAFETYAdditional Safety for Wide-Belt SandersREAD and understand this entire instruction manual before usin

-14-W1756/W1757 43" Wide-Belt SanderELECTRICALAttempting to connect this machine to the power source without a qualified electrician greatl

-15-W1756/W1757 43" Wide-Belt SanderELECTRICALConverting to 440VTo convert this machine for 440V three-phase operation, you must purchase two the

-16-W1756/W1757 43" Wide-Belt SanderSETUPKeep machine disconnected from power until instructed otherwise.OFFThis machine has been carefully pa

-17-W1756/W1757 43" Wide-Belt SanderSETUP• Floor Load: This machine distributes a heavy load in a small footprint. Some shop floors may require



-18-W1756/W1757 43" Wide-Belt SanderSETUPAir HoseFigure 1. Regulator knob. Figure 10. Dust collection hose attached to dust

-19-W1756/W1757 43" Wide-Belt SanderSETUPSanding BeltTo install the sanding belt, do these steps:1. REMOVE AIR PRESSURE COMPLETELY!2. Remove th

-20-W1756/W1757 43" Wide-Belt SanderSETUPIt is absolutely essential to keep the pressure rollers set below the level of the sanding

-21-W1756/W1757 43" Wide-Belt SanderSETUPOnce the assembly is complete, test run your machine to make sure it runs properly and is ready for regu

-22-W1756/W1757 43" Wide-Belt SanderSETUP Stop the machine, shut OFF the power source, then swap any two wires (U2, V2, or W2) at the "Tabl

-23-W1756/W1757 43" Wide-Belt SanderOPERATIONSOPERATIONSFigure 16. Control panel interface.Control Panel• SET Key: Press and hold the SET key fo

-24-W1756/W1757 43" Wide-Belt SanderOPERATIONSGeneralThis sander will perform many types of operations that are beyond the scope of this manual.

-25-W1756/W1757 43" Wide-Belt SanderOPERATIONSChoosing SandpaperWhen selecting sandpaper, keep in mind that the Model W1756/W1757 accepts only 43

-26-W1756/W1757 43" Wide-Belt SanderOPERATIONSFigure 20. Digital display and key pad.Emergency Stop PlateWhen pushed, the emergency stop plate, s

-27-W1756/W1757 43" Wide-Belt SanderOPERATIONSTo achieve the best sanding results experiment with conveyor feed rate, sanding depth, various grit

SET UPELECTRICALMAINTENANCESERVICEPARTSOPERATIONSSAFETYINTRODUCTIONUSE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!ContentsINTRODUCTION

-28-W1756/W1757 43" Wide-Belt SanderOPERATIONS Note: The lower left corner Run LED will illuminate and the display numbers will glow steadily wh

-29-W1756/W1757 43" Wide-Belt SanderMAINTENANCEMAINTENANCELubricationWipe off all sawdust and abrasives from grease fittings and plugs before lub

-30-W1756/W1757 43" Wide-Belt SanderMAINTENANCE• Monthly. Pull the dust cover down and apply a generous amount of multi-purpose automotive greas

-31-W1756/W1757 43" Wide-Belt SanderMAINTENANCEAir SystemThe air system is durable and reliable; however, components do wear with age. If you sus

-32-W1756/W1757 43" Wide-Belt SanderSERVICESERVICEThis section covers the most common service adjustments or procedures that may need to be made

-33-W1756/W1757 43" Wide-Belt SanderSERVICEPlaten ServiceTo replace the platen felt and graphite pad, do these steps:1. DISCONNECT THE SANDER FR

-34-W1756/W1757 43" Wide-Belt SanderSERVICETable Limit SwitchesThe table limit switches prevent the table lift motor from driving the table into

-35-W1756/W1757 43" Wide-Belt SanderSERVICEBrake ServiceEventually the brake pads will wear out. Checking and replacing these is a simple project

-36-W1756/W1757 43" Wide-Belt SanderSERVICEOscillation TimingWhen the oscillation is correctly adjusted, the sanding belt oscillates to the left

-37-W1756/W1757 43" Wide-Belt SanderSERVICE6. Tighten the lock nut (Figure 36) to secure the airflow adjustment knob. 7. Restrict the airflow a

-2-W1756/W1757 43" Wide-Belt SanderINTRODUCTIONWoodstock Technical SupportThis machine has been specially designed to provide many years of troub

-38-W1756/W1757 43" Wide-Belt SanderSERVICENOTICEThe table has been adjusted at the factory and should require no further attention.

-39-W1756/W1757 43" Wide-Belt SanderSERVICEPressure RollersTo adjust the pressure rollers, do these steps:1. DISCONNECT THE SANDER FROM THE POWE

-40-W1756/W1757 43" Wide-Belt SanderSERVICE Model W1757: Loosen the roller lock nuts on the front sanding drum infeed and outfeed pressure rolle

-41-W1756/W1757 43" Wide-Belt SanderSERVICEV-Belt TensionThe sanding motor (Figure 46) and table elevation motor (Figure 47) V-belts must be tens

-42-W1756/W1757 43" Wide-Belt SanderSERVICEChanging V-BeltsCheck the V-belts periodically to check for signs of glazing, cracking or fraying. If

-43-W1756/W1757 43" Wide-Belt SanderSERVICEFeed Belt ReplacementTo remove the feed belt, use Figure 53 on Page 44 and match the number with the s

-44-W1756/W1757 43" Wide-Belt SanderSERVICE

-45-W1756/W1757 43" Wide-Belt SanderSERVICEFeed Belt TensionTo adjust the feed belt tension, do these steps:1. DISCONNECT THE SANDER FROM THE PO

-46-W1756/W1757 43" Wide-Belt SanderSERVICEFeed Belt TrackingTo adjust the feed belt tracking, do these steps:1. Turn the feed belt ON. 2. If t

-47-W1756/W1757 43" Wide-Belt SanderSERVICESanding Belt Tension Safety SwitchThe belt tension safety switch shuts the sanding motor OFF if the be

-3-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

-48-W1756/W1757 43" Wide-Belt SanderSERVICEAir System DiagramJ. Oscillation Speed Control PistonK. Belt Tension Control PistonL. Belt Tension

-49-W1756/W1757 43" Wide-Belt SanderSERVICE         

-50-W1756/W1757 43" Wide-Belt SanderSERVICEWiring Box Electrical Diagram 220V    

-51-W1756/W1757 43" Wide-Belt SanderSERVICEWiring Box Components 220V220V Three-Phase Power Supply Junction BlockAmp Meter Current SensorUP/DOWN

-52-W1756/W1757 43" Wide-Belt SanderSERVICEGeneral Electric Diagram (W1756) 220V     

-53-W1756/W1757 43" Wide-Belt SanderSERVICEGeneral Electric Diagram (W1757) 220V    

-54-W1756/W1757 43" Wide-Belt SanderSERVICEMotor and Transformer Connection              

-55-W1756/W1757 43" Wide-Belt SanderSERVICETroubleshootingThis section covers the most common problems and corrections with this type of machine.

-56-W1756/W1757 43" Wide-Belt SanderSERVICEPROBLEM POSSIBLE CAUSE CORRECTIVE ACTIONLines across width of workpiece.1. Sanding belt seam is op

-57-W1756/W1757 43" Wide-Belt SanderPARTSElec

-4-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

-58-W1756/W1757 43" Wide-Belt SanderPARTSElectrical & Controls Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION1 X1756001 ELECTRICAL�C

-59-W1756/W1757 43" Wide-Belt SanderPARTS 

-60-W1756/W1757 43" Wide-Belt SanderPARTSTools & Cabinet Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION100 X1756100 PLATEN�REMOVAL�T

-61-W1756/W1757 43" Wide-Belt SanderPARTSSanding Motor & Frame (W1756)

-62-W1756/W1757 43" Wide-Belt SanderPARTS

-63-W1756/W1757 43" Wide-Belt SanderPARTSSanding Motor & Frame Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION200 X1756200 MACHINE�FR

-64-W1756/W1757 43" Wide-Belt SanderPARTS

-65-W1756/W1757 43" Wide-Belt SanderPARTSTable Lift Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION300 X1756300 ELEVATION�SCREW 318 XPSS0

-66-W1756/W1757 43" Wide-Belt SanderPARTS

-67-W1756/W1757 43" Wide-Belt SanderPARTSFeed & Conveyor Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION400 X1756400 CONVEYOR�TABLE 4

-5-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

-68-W1756/W1757 43" Wide-Belt SanderPARTS

-69-W1756/W1757 43" Wide-Belt SanderPARTSUpper Roller Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION500 X1756500 SQUARE�FRAME�(W1756) 53

-70-W1756/W1757 43" Wide-Belt SanderPARTS

-71-W1756/W1757 43" Wide-Belt SanderPARTS

-72-W1756/W1757 43" Wide-Belt SanderPARTSBelt Oscillation Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION600 X1756600 PRESSURE�REGULATOR

-73-W1756/W1757 43" Wide-Belt SanderPARTS

-74-W1756/W1757 43" Wide-Belt SanderPARTSSanding Drum & Pressure Roller (W1757)

-75-W1756/W1757 43" Wide-Belt SanderPARTSSanding Drum & Pressure Roller Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION700 X1756700 B

-76-W1756/W1757 43" Wide-Belt SanderPARTSLabel PlacementSafety labels warn about machine hazards and how to prevent machine damage or injur

W1756/W1757 43" Wide-Belt SanderCUT ALONG DOTTED LINEName ___________________________________________________________________________________Stre

-6-W1756/W1757 43" Wide-Belt SanderINTRODUCTION

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEWOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309

WarrantyWoodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workman-ship and materials for a period of two years

-7-W1756/W1757 43" Wide-Belt SanderINTRODUCTION