Woodstock SHOP FOX W1688 Specifications

INSTRUCTION MANUALMODEL W1688EDGE SANDERPhone: 1-360-734-3482  •  On-Line Technical Support: [email protected] © NOVEMBER, 2002 BY WOO

ELECTRICAL-8-ELECTRICAL REQUIREMENTSWe do not recommend using an extension cord with 220V equipment. Using extension cords with an undersized gauge or

ELECTRICAL-9-110V OperationThe SHOP FOX® W1688 can also be operated at 110 volts (refer to the wiring diagram on Page 38. You will need a NEMA-style 5

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ASSEMBLY-11-ASSEMBLYUnpackingThe Model W1688 Edge Sander is carefully packed. However, if it is damaged or is missing any parts, please contact Woodst

ASSEMBLY-12-Shop Preparation• Edge Sander Location: Choose a location where if a workpiece should be projected, bystanders will not be struck. Tak

TrunnionsTable SupportLock LeverASSEMBLY-13-Feet The rubber feet are designed to minimize vibra-tion and reduce wear-and-tear on the machine.To instal

ASSEMBLY-14-Figure 14. Machinists square on the main table and against the platen graphite pad.4. With one hand, hold the main table and with the othe

ASSEMBLY-15-Figure 18. miter gauge holes in main table.Figure 19. Miter gauge installed.Miter GaugeThe miter gauge is used when sanding the ends of wo

ASSEMBLY-16-Figure 21. Belt tracking lock knob, dust port cover, and quick release lever.Figure 22. Sanding belt directional installa-tion. Figure 20.

ASSEMBLY-17-Figure 23. Sanding-belt quick release lever in the normal operating position.Figure 24. Belt-tracking lock knob.3. Move the quick release

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities con-tains chemicals known to the State of Ca

ASSEMBLY-18-Figure 25. Back stop use in horizontal sanding operations.Figure 26. The back stop gap.Figure 27. Auxiliary table installed.Back StopThe b

ADJUSTMENTS-19-Vertical Belt TrackingThrough normal operation, sanding belts become worn on the inside and outside surfaces, which can cause the belt

ADJUSTMENTS-20-Diagonal Belt TrackingThe diagonal belt tracking for your Model W1688 Edge Sander has been setup at the factory; how-ever, due to shipp

ADJUSTMENTS-21-Figure 34. Straight edge across the rollers and touching the platen graphite pad.Figure 33. Platen and retaining bolts.Platen-to-Roller

ADJUSTMENTS-22-Figure 35. Hex nut and belt tension rod. Belt TensionThe sanding belt tension for your Model W1688 Edge Sander has been setup at the fa

ADJUSTMENTS-23-Main Table Height Periodically through normal operation of the Model 1688 Edge Sander, the belts will wear in certain areas. To compens

ADJUSTMENTS-24-Main Table Tilt Often you may have to tilt the main table to accommodate for the angles of your workpiece. The main table is equipped w

OPERATION-25-Starting the SanderALWAYS take a few moments to listen and observe for unusual noise and vibration after starting the edge sander. DO NO

OPERATION-26-Platen TiltingOften you will have to sand the face of a work-piece, which is one of the most common sanding operations. To help you accom

OPERATION-27-Vertical SandingThe steps below show you how to sand the edges and the ends of a basic workpiece, which is one of the most common sanding

TABLE OF CONTENTSPAGE INTRODUCTION ... 2 About Your New Edge Sand

OPERATION-28-Figure 48. DO NOT sand wood with sharp cor-ners at the leading-edge of the sanding opera-tion. The belt can grab and throw the wood. Figu

OPERATION-29-Horizontal SandingThe steps below show you how to sand the face of a basic workpiece. Always wear a dust mask and safety glasses wh

OPERATION-30-Contour SandingThe steps below show you how to sand the rounded contours of a basic workpiece. To sand the contour of a workpiece,

OPERATION-31-TroubleshootingSYMPTOM POSSIBLE REASON HOW TO REMEDYThe sanderwobbles orvibrates.The mobile base, stand, or platform is loose orunstable.

OPERATION-32-(Continued Next Page)(Troubleshooting Continued)SYMPTOM POSSIBLE REASON HOW TO REMEDYThe sanderruns slow.The extension cord used is the w

OPERATION-33-SYMPTOM POSSIBLE REASON HOW TO REMEDYThesandedsurfacehasscratchesand/or hasridges.The workpiece has been held against the beltin one posi

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MAINTENANCE-35-MAINTENANCEGeneralRegular periodic maintenance on your Model W1688 will ensure its optimum performance. Make a habit of inspecting your

-36-W1688 Edge Sander Wiring DiagramKeep your machine unplugged during all elec-trical service and wiring procedures. Otherwise serious persona

-37-The following pages contain parts diagrams/lists and a warranty card for your SHOP FOX® Model W1688.If you need parts or help in assembling your m

INTRODUCTION-2-INTRODUCTIONAbout Your New Edge SanderYour new SHOP FOX® W1688 has been specially designed to provide many years of trouble-free servic

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-39- REF PART # DESCRIPTION REF PART # DESCRIPTION54 XPN04 HEX NUT 5⁄8"-1155 XPSS17 SET SCREW 5⁄16"-18 X 5⁄16"56 X1688056

REF PART # DESCRIPTION REF PART # DESCRIPTION111 X1688111 WIDE STRIPE TAPE 112 X1688112 LABEL (WEAR SAFETY GLASSES)113 X1688113 LABEL

YOUR NOTES

YOUR NOTES

CUT ALONG DOTTED LINE9. How many SHOP FOX® machines do you own? _____________10. What stationary woodworking tools do you own? Check all that apply.

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEWOODSTOCK INTERNATIONAL, INC.P.O. BOX 2309BELLINGHAM, WA 98227-2309

High Quality Machines and ToolsWoodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and

INTRODUCTION-3-INTRODUCTIONWarranty and ReturnsWoodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workman-ship

SAFETY-4-SAFETYREAD MANUAL BEFORE OPERATING MACHINE.FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY.Standard Safety Instructions1.

SAFETY-5-12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed.13. Use correct tool. Do not force ma

SAFETY-6-Additional Safety Instructions for Edge Sanders1. Be aware of sanding belt rotation when sanding. Always brace workpiece against the rotatio

SAFETY-7-Avoiding Potential InjuriesFigure 1. DO NOT hold wood away from the back stop, and keep your fingers away from the belt. Figure 2. ALWAYS use