Woodstock SHOP FOX M1106 Owner's Manual

MODEL M1109 COMBO LATHE/MILLPhone: (360) 734-3482 • Online Technical Support: [email protected] © JULY 2006 BY WOODSTOCK INTERNATIONAL

-8-M1109 Combo Lathe/MillSAFETYAvoiding Potential InjuriesFigure 3. Always wear face and eye protection when using this lathe/mill.Figure 2. Never wal

-9-M1109 Combo Lathe/MillELECTRICALTURN OFF and LOCK your master power switch so no power is available to the lathe/mill before connecting electr

-10-M1109 Combo Lathe/MillSETUPNOTICEIf any parts are missing, find the part number in the back of this manual and contact Woodstock Internat

-11-M1109 Combo Lathe/MillSETUP• Floor Load: Your lathe/mill is a heavy load (1200 lbs.) distributed in a 61 3/4" x 27 1/2" footprint. Plac

-12-M1109 Combo Lathe/MillSETUPThis lathe/mill has been carefully crated. If you notice it has been damaged, contact your authorized SHOP FOX® dealer

-13-M1109 Combo Lathe/MillSETUPTest Run and Break-InThe purpose of the test run is to make sure the lathe/mill and safety features operate correctly b

-14-M1109 Combo Lathe/MillOPERATIONSLATHE OPERATIONSGeneralTURN OFF and LOCK your master power switch so no power is available to the lathe/mill, an

-15-M1109 Combo Lathe/MillOPERATIONSChuck and Faceplate MountingThe three-jaw scroll chuck has hardened steel jaws that self-center the workpiece with

-16-M1109 Combo Lathe/MillOPERATIONSThe three-jaw scroll chuck has removable hardened steel jaws (Figure 17). The outside of the jaws are used to hold

-17-M1109 Combo Lathe/MillOPERATIONSUsing the Four-Jaw Chuck To install the four-jaw chuck, do these steps:Refer to the Three-Jaw Direct Mount Scroll



-18-M1109 Combo Lathe/MillOPERATIONSThe faceplate can be used to turn non-cylindrical parts or for off-center turning by clamping the workpiece to the

-19-M1109 Combo Lathe/MillOPERATIONSUsing the TailstockThe tailstock (Figure 23) can be used to support workpieces with the use of a live or dead cent

-20-M1109 Combo Lathe/MillOPERATIONSCutting Shallow Tapers with the TailstockTo setup the tailstock to cut tapers, do these steps:1. Lock the tailsto

-21-M1109 Combo Lathe/MillOPERATIONS5. Place the live center in the tailstock.6. Attach a lathe/mill dog to the bar stock and mount it between cente

-22-M1109 Combo Lathe/MillOPERATIONSUsing CentersThe dead center is used in the tailstock and lathe spindle to support workpieces. When used in the ta

-23-M1109 Combo Lathe/MillOPERATIONSUsing the Follow RestThe follow rest in Figure 33 is mounted on the saddle and follows the movement of the tool. T

-24-M1109 Combo Lathe/MillOPERATIONSSetting Compound SlideThe compound slide is used to cut tapers on parts or to set the proper infeed angle when thr

-25-M1109 Combo Lathe/MillOPERATIONSUsing Manual FeedYou can manually move the cutting tool around the lathe/mill with the three handwheels shown in F

-26-M1109 Combo Lathe/MillOPERATIONSSetting RPMTo determine and set the needed cutting RPM, do these steps:1. Use the table in Figure 37 to determine

-27-M1109 Combo Lathe/MillOPERATIONSThe carriage has longitudinal and cross slide power feed capabilities. All directions reverse when spindle rotatio

SETUPELECTRICALMAINTENANCESERVICEPARTSOPERATIONSSAFETYINTRODUCTIONUSE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!ContentsINTRODUCTION

-28-M1109 Combo Lathe/MillOPERATIONSYour lathe is capable of cutting inch and metric threads. To setup for threading, do these steps:1. DISCONNECT TH

-29-M1109 Combo Lathe/MillOPERATIONSChange Gear Chart

-30-M1109 Combo Lathe/MillOPERATIONSTo remove a tool from the spindle, do these steps:1. DISCONNECT THE LATHE/MILL FROM POWER!2. Return the headst

-31-M1109 Combo Lathe/MillOPERATIONSFigure 48. Headstock handle.The quill feed is controlled by the handle on the right of the headstock, and a lock b

-32-M1109 Combo Lathe/MillOPERATIONSFigure 50. Headstock and apron controls.Figure 51. Start switch location.Table TravelThe mill table of the Model M

-33-M1109 Combo Lathe/MillOPERATIONSSetting RPMWhen using the milling machine, determine the RPM needed to cut your workpiece, and adjust the gear cha

-34-M1109 Combo Lathe/MillMAINTENANCEMAINTENANCERegular periodic maintenance of your lathe/mill will ensure optimum performance. Make a habit of inspe

-35-M1109 Combo Lathe/MillMAINTENANCEFor daily lubrication, use a manual oil gun with a general 10W machine oil to lubricate the following 15 ball oil

-36-M1109 Combo Lathe/MillSERVICESERVICEFigure 59. Cross slide backlash adjustment cap screw.Figure 60. Gib adjustment points.Cross Feed Backlash Adju

-37-M1109 Combo Lathe/MillSERVICEElectrical Component and Connection IndexFigure 62. M1109 Electrical panel.(TC)TransformerFigure 72Figure 66Figure 73

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!SETUP ELECTRICALMAINTENANCESERVICEPARTSOPERATIONS SAFETY INTRODUCTIONMILLING OPERATIONS

-38-M1109 Combo Lathe/MillSERVICEFigure 67. Junction block wiring.Electrical Connections Figure 66. Junction block wiring.Figure 64. Junction block w

-39-M1109 Combo Lathe/MillSERVICEElectrical Connections Figure 71. Mill power switch.Figure 70. Start capacitor.Figure 69. Motor connection.Figure 73.

-40-M1109 Combo Lathe/MillSERVICEWiring DiagramFigure 76. Lathe control panel wiring.Figure 75. Lathe controls.Emergency Stop SwitchPower LampJog Butt

-41-M1109 Combo Lathe/MillSERVICESYMPTOM POSSIBLE CAUSE CORRECTIVE ACTIONMotor will not start.1. Incorrect lathe operation.2. Main power switch is O

-42-M1109 Combo Lathe/MillSERVICESYMPTOM POSSIBLE CAUSE CORRECTIVE ACTIONEntire machine vibrates exces-sively upon startup and while running.1. Workp

-43-M1109 Combo Lathe/MillSERVICESYMPTOM POSSIBLE CAUSE CORRECTIVE ACTIONLoud, repetitious noise coming from machine at or near the motor.1. Pulley s

-44-M1109 Combo Lathe/MillPARTS1 2 345678 90111213141516171819102122232425262728292031323334353637383930414243444546474849405152535454-114-214-314-415

-45-M1109 Combo Lathe/MillPARTS0000 Series Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION1 XPS38M PHLP�HD�SCR�M4-.7�X�10 35 XM11090035 EXTEND

-46-M1109 Combo Lathe/MillPARTSThread Dial Diagram(1000 Series Parts)100110021003100410051006100710081009101121013101101461017101101810191020102110221

-47-M1109 Combo Lathe/MillPARTS1000 Series Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION1001 XM11091001 SPANNER�NUT�M16-1.5 1056 XM11091056

-3-M1109 Combo Lathe/MillINTRODUCTIONWoodstock Technical SupportINTRODUCTIONYour new SHOP FOX® Model M1109 Combo Lathe/Mill has been specially designe

-48-M1109 Combo Lathe/MillPARTS20012002200320042005200620072008200920102014201520162017201820192011201220132023202720212022202420252026202820292030203

-49-M1109 Combo Lathe/MillPARTS2000 Series Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION2001 XM11092001 COVER�PLATE 2027 XPSB24M CAP�SCREW�M

-50-M1109 Combo Lathe/MillPARTS

-51-M1109 Combo Lathe/MillPARTS2500 Series Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION2501 XM11092501 FEMALE�KNOB�5/16-18 2521 XM11092521

-52-M1109 Combo Lathe/MillPARTSBed Diagram(3000 Series Parts)30793078307530763077307330723071307030643074306330613084308530833082308130803069306830673

-53-M1109 Combo Lathe/MillPARTS3000 Series Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION3001 XM11093001 BED 3044 XM11093044 CROSS�NUT3002 XM

-54-M1109 Combo Lathe/MillPARTS

-55-M1109 Combo Lathe/MillPARTS3500 Series Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION3501 XM11093501 PINNED�KNOB 3514 XM11093514 SPECIAL�

-56-M1109 Combo Lathe/MillPARTSApron Diagram(4000 Series Parts)400140024003400440054006400740084009401040114012401340144015401640174018401940204021402

-57-M1109 Combo Lathe/MillPARTS4000 Series Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION4001 XPK81M KEY�6�X�6�X�12 4041 XM11094041 COMPRESSI

-4-M1109 Combo Lathe/MillINTRODUCTIONM1109 Combo Lathe/Mill.Controls and FeaturesO. Feed RodP. Chip Tray and Drip PanQ. Longitudinal and Cross Feed

-58-M1109 Combo Lathe/MillPARTSTailstock Diagram(5000 Series Parts)50155016501750185019502050215022502350245025502650275028502950305031503250335034503

-59-M1109 Combo Lathe/MillPARTSREF PART�# DESCRIPTION REF PART�# DESCRIPTION5001 XM11095001 SPECIAL�SET�SCREW�M5-.8�X�8 5022 XM11093028 BALL�OILER�6MM

-60-M1109 Combo Lathe/MillPARTSMill Column Diagram(6000 Series Parts)601360126011601060096008600760066005600460036002600160276026602560286029603060146

-61-M1109 Combo Lathe/MillPARTSREF PART�# DESCRIPTION REF PART�# DESCRIPTION6001 XM11096001 PEDESTAL 6016 XP8103 BALL�BEARING�81036002 XM11096002 TAPE

-62-M1109 Combo Lathe/MillPARTS70017002700370047005700670077008700970107011701270137014701570167017701870887019702070217022702370247025702670277028703

-63-M1109 Combo Lathe/MillPARTS7000 Series Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION7001 XPR12M EXT�RETAINING�RING�35MM 7043-5 XM1109704

-64-M1109 Combo Lathe/MillPARTSAccessories and Labels Diagram(8000 Series Parts)8021804080398048804780468001804280228013800480058011801780078009803380

-65-M1109 Combo Lathe/MillPARTS8000 Series Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION8001 XM11098001 6"�THREE-JAW�CHUCK 8022 XM11098

-66-M1109 Combo Lathe/MillPARTSMain Wiring Box Diagram(9000 Series Parts)90039009900290079006900190049008901190109000 Series Parts ListREF PART�# DESC

-67-M1109 Combo Lathe/MillPARTSNotes

-5-M1109 Combo Lathe/MillSAFETYSAFETYREAD MANUAL BEFORE OPERATING MACHINE.FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY.Standard

-68-M1109 Combo Lathe/MillPARTSWarrantyWoodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from work-manship and mate

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-6-M1109 Combo Lathe/MillSAFETY12. Do not force tool. The machine will do a safer and better job at the rate for which it was desig

-7-M1109 Combo Lathe/MillSAFETYAdditional Safety Instructions for Lathe/MillsUSE this and other machinery with caution and respect. Always consider