Woodstock W1678 User Manual Page 1

INSTRUCTION MANUALMODEL W167826" DOUBLE DRUM SANDERPhone: 1-360-734-3482 • On-Line Technical Support: [email protected] © MAY,

-8-Figure 7. NEVER sand stock using a “sled”(another board) under the workpiece.SAFETYFigure 8. ALWAYS sand the workpiece with itsitting flat against

-9-ELECTRICAL REQUIREMENTSWe do not recommend using an extension cordwith 220V equipment because the cord cangenerate heat that may cause fire or circ

ASSEMBLY-10-ASSEMBLYUnpackingThe Model W1678 26" Double Drum Sander iscarefully packed. However, if it is damagedor is missing any parts, please

-11-Shop Preparation• Machine Mobility: If you need to move yourdrum sander or other machinery to achieveany of the following requirements,Woodstock I

ASSEMBLY-12-Get moving assistancebefore starting assembly.The Model W1678 DoubleDrum Sander is a heavyload at 435 pounds. Wear safety glasses duringas

Figure 13. The control box, L-brackets, andbolts for shipping.-13-Figure 14. Short and long bolt locations.Figure 15. The crank and handle installed.T

ADJUSTMENTS-14-Drums and PressureRollersTo get the best sanding results and longest lifeout of your sandpaper, both the front and rearsanding drums mu

-15-Figure 21. Rear drum micro adjustment knoband lock lever.4. Lower the conveyor table and position the30" gauge block under one end of the fro

ADJUSTMENTS-16-Figure 23. Front-drum to front-bracemeasurement.Right-Tracking DrumCenter-Tracking ConveyorLeft-Tracking DrumFigure 22. Drums to convey

-17-5. At one end of the rear drum, place the 25⁄8"gauge block on the dust collector bar andbetween both drums. Your goal is to slide therear dru

WARNINGSome dust created by power sanding, sawing,grinding, drilling, and other construction activitiescontains chemicals known to the State of Califo

Figure 29. Marked height handwheel.ADJUSTMENTS-18-PART 3: Drum-to-Conveyor HeightFor this adjustment, you will find a referenceheight for the front dr

-19-Figure 32. The 30" gauge block positioning.Pressure Roller HeightAdjustmentPressure Roller Spring TensionAdjustmentFigure 30. Pressure Roller

32"1Figure 33. Dust scoop gap.-20-Dust Scoop GapFor this adjustment, you will adjust the dustscoops so they can efficiently focus dustcollection

-21-Figure 37. Belt deflection (1").Figure 36. Front panel and mounting screws.Figure 38. Motor mounting nuts.V-Belt TensionThe sanding drums are

ADJUSTMENTS-22-Conveyor BeltFor this adjustment, you will adjust the feedconveyor belt hanging gap and the tracking, so theconveyor runs in the center

-23-OPERATIONSControl PanelThe control panel enables you to turn theconveyor ON/OFF, control the workpiece feedrate, turn the sanding drums ON/OFF,

OPERATION-24-Figure 43. Table height handwheel. Figure 44. Depth scale indicates depth of cut.Figure 45. Conveyor speed control dial adjustsconveyor f

-25-Figure 46. Main power ON/OFF safety switch. Figure 47. DO NOT stand in the path of wherethe workpiece could be projected.To use the double drum sa

-26-7. Let the workpiece travel into the sander andslowly raise the conveyor table while listeningfor stock-to-drum contact. As soon as you hearcontac

TroubleshootingSSSSYYYYMMMMPPPPTTTTOOOOMMMMPPPPOOOOSSSSSSSSIIIIBBBBLLLLEEEE RRRREEEEAAAASSSSOOOONNNNHHHHOOOOWWWW TTTTOOOO RRRREEEEMMMMEEEEDDD

TABLE OF CONTENTSPAGEINTRODUCTION ...2About Your New 26" Double

-28-SSSSYYYYMMMMPPPPTTTTOOOOMMMMPPPPOOOOSSSSSSSSIIIIBBBBLLLLEEEE RRRREEEEAAAASSSSOOOONNNNHHHHOOOOWWWW TTTTOOOO RRRREEEEMMMMEEEEDDDDYYYYThe fe

Sanding BeltsAs sanding drums are used, the sandpaper canquickly become "loaded" with sawdust. If notremoved, this sawdust may harden on the

-30-LubricationThe four drum bearings in the bearing blocksneed to be lubricated every 20 hours ofoperation. However, all other bearings used onthis m

-31-Brush ReplacementAfter long periods of heavy sander use, it maybe necessary to replace the conveyor motorcarbon brushes.To replace the carbon brus

Figure 59. Removal and installation bearingpositioning.-32-Figure 58. Bearing positioning for removal.Figure 57. Mounting nuts, washers, and setscrews

-33-Figure 61. Key bearing parts.Figure 60. Bearing-block grease grove andgrease port.7. Remove any metal or abrasives trapped in thebearing grease gr

MAINTENANCE-34-General CleaningDO NOT use a mineral-spirit solvent or chlorine-based cleaner to clean a painted or plasticsurface, or the rubber conve

CONV. MOTOR SPEED CIRCUIT BOARD POWERJUNCTION BOXWIRING PANEL(GROUND)CONV. MOTOR (60 VDC)DRUM MOTOR (220 VAC)WIRING BLOCKGREEN GREEN 10 A10 A

DRUMMOTORCONV.MOTOR220VPOWERSUPPLYCONTROL PANELWIRING PANELCONTROL BOX(GROUND)BLACKWHITERED BLACKGREENGREENGREENCONV. MOTOR SWITCH CONV. MOTOR SPEED

-37-The following pages contain parts diagrams/listsand a warranty card for your SHOP FOX®ModelW1678.If you need parts or help in assembling yourmachi

INTRODUCTION-2-INTRODUCTIONAbout Your New 26" Double Drum SanderYour new SHOP FOX®W1678 has been specially designed to provide many years of trou

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-39-PARTSREF PART # DESCRIPTION REF PART # DESCRIPTION1 X1678001 SCALE2 XPHTEK7 SELF TAP SCREW #8 X 3⁄8"3 XPK34M KEY 5 X 5 X 20MM10 XPN02 HEX NUT

717011198811091051071051049410711810612911711411512010913713613913313813513313711912411274881481447410681151142143146146148881451451271281301411401231

-41-REF PART # DESCRIPTION REF PART # DESCRIPTION70 X1678070 PRESSURE ROLLER71 X1678071 SANDING DRUM74 X1678174 BUSHING81 X1678081 BEARING BLOCK88 X16

-42-22822722823021421521621721821922022022129629622722728129028428628628728728928928921754767682389131415161920201202203204205206205208210211291230231

-43-PARTSREF PART # DESCRIPTION REF PART # DESCRIPTION4 X1678004 SIDE PANEL5 X1678004A SIDE PANEL6 X1678006 SPROCKET 10-TEETH7 X1678007 SPROCKET W/SHA

-44-324316317340222336320319318348 334334260334332335335335325226328224223315322323321501234671098346342344 3493373023003013143123133093113103083

-45-REF PART # DESCRIPTION REF PART # DESCRIPTION222 X1678222 MAGNETIC SWITCH223 X1678223 ON SWITCH224 X1678224 OFF SWITCH226 X1678226 LOAD AMP METER2

NOTES

NOTES

-3-Warranty and ReturnsWoodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects fromworkmanship and materials for a period

NOTES

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEWOODSTOCK INTERNATIONAL, INC.P.O. BOX 2309BELLINGHAM, WA 98227-2309

CUT ALONG DOTTED LINE10. What stationary woodworking tools do you own? Check all that apply.___Air Compressor ___Panel Saw___Band Saw ___Planer___Dril

SAFETY-4-SAFETYREAD MANUAL BEFORE OPERATING MACHINE.FAILURE TO FOLLOW INSTRUCTIONS BELOW WILLRESULT IN PERSONAL INJURY.Standard Safety Instructions1.

-5-12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed.13. Use correct tool. Do not force machine

-6-Additional Safety Instructions for Drum Sanders• ALWAYS keep bystanders and yourself away from the infeed and outfeed ends when a workpiece isfed i

-7-Avoiding Potential InjuriesFigure 1. NEVER hold the stock where theconveyor and stock can pinch your fingers.Figure 2. ALWAYS keep fingers away fro